0000001704 00000 n If necessary, it can force a boiler offline if the problem is potentially serious. I think if they did, the actual effeciency would be far less than the advertised figure. Miura offers a number of ancillary products that can help to prevent, diagnose, and troubleshoot potential boiler problems. MIURA boilers produce fast steam in less than 5 minutes from a cold start-up. Miura boilers are an exciting approach to steam boilers. These industrial boilers far exceed any boilers currently on the market. However, such stark differences from traditional fire tube boilers have caused many people who are unfamiliar with boiler maintenance best practices to ponder if our boilers require special water treatment. Comments: Miura's experts will even assist with the inspection to make sure any problem is spotted and corrected before it starts to affect the performance of your boiler. Settled in the rolling hills of Rockmart, Georgia, the exceptional men and women of Miura America craft the most unique boilers in the world. (3) Start to run FOP The circulation starts. Every Miura boiler is backed by a warranty you can count on. (Refer to the CAUTION remarks.) Both headers are encased in a castable refractory with only the tubes exposed to flame and/or combustion gases. A huge chunk of the problems people have with low water content boilers, is that they select units that are way too big for the load, then, to compound the situation, fail to mechanically install them correctly. (2) Start to run FAN. INFORMATION IN THIS MANUAL MAY BE CHANGED WITHOUT NOTICE. Contact a Miura rep in your area or call us at 1- 678-685-0929 to find out more about Miura's pressure vessel guarantee. Sign up for our quarterly email newsletter. Should scale begin to form, the Miura boiler will alert the operator - allowing the operator to trace and repair the source of the water hardness. Nobody has time for that kind of downtime, which is why its critical to stay on top of the internal treatment of your boiler feedwater. The reduced heat transfer capacity can affect boiler efficiency and if left unchecked, scaling can ultimately lead to tube failure that brings your steam generation processes to a grinding halt. For instance, information from the controller can be accessed remotely through Miuras Online Maintenance System (MOM) so that Miura technicians offsite can receive up-to-date information about a particular boiler and assist in troubleshooting if necessary. They are low fire/ high fire/off. Learn more about how a Miura boiler system can help your business. Closed Loop Systems. However, Miura boilers can be inspected in half a day, making it easier to keep up with regular maintenance and spot potential problems before other monitoring and troubleshooting methods may be able to detect an issue. In conventional boilers, there's a steam space above the water line, that often contains screens & separators to knock water droplets out of the steam flow. Not only do you need your boiler to keep running for many years, but you need it to run safely and efficiently during that time. Part of what stands in the way of this happening regularly is having to turn off the boiler for an extended period of time in order to inspect it. Miura boilers come with a variety of boiler control systems to improve the safety and efficiency of the boiler. Poor water quality can cause damage to any kind of pressure vessel, and ultimately, it can damage the efficiency of a boiler. I think the constant purging of the furnace, and draft loss up the stack while off really eats into the effeciency of this type of boiler. 15 CAUTION In a way, a boiler is only as useful as the quality of the water inside it. Insert the cartridge 3. 0000000671 00000 n Push in the lever Fig. Contact Us. . Its always best to let the company that manufactured the boiler take care of any problems. Once you know the problem, you should have no problem finding the right solution before a minor issue becomes something more serious. (1) Turn the Manual-Auto Changeover Switch "Manual". At this time, carry out pre-purge sufficiently for 60 seconds or more. Bumham RSA Installation, Operating And Service Instructions Installation, operating and service instructions (48 pages) Intellihot i201X Installation Manual Installation manual (40 pages) Baxi Solo 2 60 RS Installation And Servicing Instructions Installation and servicing instructions (42 pages) Please also ensure that it is stored in a location where it may This includes chemical monitoring, water softeners, hardness detection systems, and other products that can help improve boiler performance by addressing common boiler problems. Miura boilers meet lower NOx standards, reduce maintenance and monitoring needs, and reduce space requirements.And they do it with the most real-world, in-service efficiency possible, saving you up to 20% on fuel costs. For example, water that could cause 1/16 of scaling in a Miura boiler would only cause 1/64 of scaling in a conventional fire tube boiler. Failure to pipe these units EXACTLY as specified leads to no end of problems. If any of those readings are outside of normal range, the boiler operator will be notified. It can also provide monthly reports on burner history, fault history, thermal . 0000000768 00000 n This causes the units to cycle on & off constantly. This includes chemical monitoring, water softeners, hardness detection systems, and other products that can help improve boiler performance by addressing common boiler problems. Hiring a technician who is not authorized by Miura to perform service on your boiler will not only void your pressure vessel guarantee but could also cause unintended harm to the boiler. Thats why we offer a multitude of boiler treatmentsystems, products, and equipment that help our customers monitor water quality and actively prevent scale from forming in boilers. 0000001524 00000 n For the guarantee to remain effective, the owner must practice sufficient water treatment as needed to ensure the boilers water quality is properly maintained. : A huge chunk of the problems people have with low water content boilers, is that they select units that are way too big for the load, then, to compound the situation, fail to mechanically install them correctly. The MOM system for online boiler monitoring works with the Miura boiler control system, BP Multiple Installation Controller, MW Water Softeners, CMU and water treatment controller to capture real-time data about . Another prime source of problems is that boilers of this design are (like most other steam equipment) GROSSLY OVERSIZED. The parent company, Miura Boiler, Ltd. in Japan, is the leading manufacturer of boilers and other thermal equipment in the Paci c Rim holding more than 55% of the market. If you dont take good care of your boiler, problems are more likely to surface, and those problems arent likely to be cheap to fix. 2200 Steven B. Smith Blvd. Boiler scaling has serious consequences. Sign up for our quarterly email newsletter: Reduce Boiler Scale With the Colormetry Hardness Detector, Best Practices For Industrial Steam Boiler Maintenance, Steam-as-a-Service: The Future of Steam Generation, Miura Co., Ltd Expands Global Modular Steam Boiler Manufacturing. It's an essential part of keeping your Miura boiler running like the day you bought it. And with a 3-hour shutdown for routine inspections, you dont have to lose a whole day or shut the whole plant down. Performing regular maintenance is important for any boiler, which is why Miura makes it easy to keep up with routine maintenance. This is where proper piping comes in. Standard firetubes require 1 to 1.5 hour start-up times. Miura offers a number of ancillary products that can help to prevent, diagnose, and troubleshoot potential boiler problems. Machines always tend to break down over time, so problems both big and small will present themselves at some point. We have taken several measures to ensure that our customers have a steam boiler that works properly for many years to come. This offers immediate analysis of your boiler operating conditions and parameters for troubleshooting. Miura's low water volume design results in optimal heat transfer with fuel-to-steam efficiencies of 85% +/-. Status (Turn the switch within one minute after the buzzer sounds.) Just shut down one modular boiler and keep the others up and running. A new boiler from Miura will turn your industrial boiler into a highly efficient green boiler room. However, Miura boilers can be inspected in half a day, making it easier to keep up with regular maintenance and spot potential problems before other monitoring and troubleshooting methods may be able to detect an issue. GIANTECH has been providing professional maintenance and repair solutions to marine and offshore customers since 2001. They typically need oversized steam leads, with a specified minimum length of vertical piping. CALL (414) 425-3339. : Another prime source of problems is that boilers of this design are (like most other steam equipment) GROSSLY OVERSIZED. corrosion, pressure vessel, burner ancillaries, boiler components / settings, parts renewal, and providing an overall safety check, your Miura boiler will continue to operate Scale at peak performance. This means you're producing steam only when you need it. Miura water tube boilers also come with a seven-year warranty in which we pledge to repair or replace any pressure vessel found to have a factory defect within seven years of shipping. 0000003390 00000 n PRESSURE . Our boilers work together and are engineered to conserve energy while protecting resources to create sustainable solutions for the industries of the future. While the water treatment requirements for a Miura boiler are fundamentally the same as any other boiler, the difference between Miura boilers and conventional steam boilers is that Miura places a greater emphasis on water treatment programs that help monitor the quality of the boiler feedwater and detect issues before they become serious problems. Miura America Co., LTD. L4pK Miura Replacement Part Request. trailer << /Size 234 /Info 209 0 R /Root 219 0 R /Prev 341156 /ID[<0e74b14b02dd9d4dce5b11ad4a0c0eb4><16c40210bbad95b19c3d38b82baceb00>] >> startxref 0 %%EOF 219 0 obj << /Type /Catalog /Pages 208 0 R /Metadata 210 0 R /PageLabels 207 0 R >> endobj 232 0 obj << /S 779 /L 896 /Filter /FlateDecode /Length 233 0 R >> stream Of course, with Miuras modular boilers, a full inspection only takes half a day, and if youre using several smaller boilers to run your operations, only one will need to be shut down at a time, so the inconvenience will be minimal. This causes the units to cycle on & off constantly. Please ensure that operation manual is read and observed in full by all persons working with the steam boiler. Posted by Tony Conner on January 05, 2002 at 13:58:16: In Reply to: Re: Miura Boilers: Pros and Cons posted by Vern on January 05, 2002 at 08:55:56: I don't think that Miura boilers are particularly any better or worse than any low water content boiler. Whether its with a brush or chemicals, its important to clean the inside of your boiler at least once a year. 9) Trip not reset If any previous trips like low water level, flame failure, emergency stop etc. MIURA's Multiple Installation System connects multiple units of small-sized one-through boilers. INFORMATION IN THIS MANUAL MAY BE CHANGED, Please ensure that operation manual is read and observed in. 218 0 obj << /Linearized 1 /O 220 /H [ 768 778 ] /L 345646 /E 46753 /N 39 /T 341167 >> endobj xref 218 16 0000000016 00000 n 0000025379 00000 n However, a lot of plants have ongoing problems due to factors that are NOT the fault of the boiler itself. Miura is the leader in efficient, low NOx steam boiler technology. High and low pressure steam options available (300 MAWP, 170 MAWP or 15 . Let our highly trained and skilled inspection personnel protect your Miura steam boiler by anticipating and preventing problems before they arise. 2200 Steven B. Smith Blvd. Even one contactor malfunctioning may result in trouble for boiler starting. Low water content boilers do not have this big space above the water line, and there's no room for anything internal to dry the steam out before it hits the header. The Miura LX Series design (available in boilers from 50 -300HP) consists of a pressure vessel of rows of vertical tubes sandwiched between two rectangular headers. THE BEST REVERSE OSMOSIS SYSTEM FOR STEAM BOILERS No matter the quality of your Industrial Boiler or how well you take care of it, its inevitable that youll have at least a few minor problems with it. Miura CMU-124H Troubleshooting Guide. Hb```#V ) @16@C,7X303VgW66 {m Due to the reduced amount of surface area, scaling can become a problem faster in a Miura boiler than a fire tube boiler. : Steam quality is an issue with most low water content boilers. One of the most common myths that we encounter is the idea that Miura boilers call for specialized boiler water treatment. The "MOM" system is standard with every unit and Miura offers monitoring to subscribing customers with a free 12-month trial of the service. Miuras experts will even assist with the inspection to make sure any problem is spotted and corrected before it starts to affect the performance of your boiler. Mitsubishi Boilers; Alborg Boilers; Miura Boilers; Green Shazhou Boilers; In a summary, you can enjoy a comprehensive service . Miuras MOM system sends monthly reports with information about fuel consumption, potential scaling, and burner history to help you troubleshoot potential problems. As little as one-tenth of an inch of scale and other types of residue can reduce heat transfer and make the boiler work harder and use up more fuel. Regular tune-ups and yearly inspections are the best way to spot a potential problem with a boiler and ensure it continues running at an optimal level for many years to come. Miura has gone the extra mile to produce a boiler system that is energy efficient, safe, and reliable. By selecting our maintenance & inspection program, you enlist Miuras expert stewardship over the long-term reliability and efficient operation of your boilers. Its also important to note that under the pressure vessel guarantee, only authorized Miura technicians are allowed to perform service or make any repairs on Miura boilers. The BL Controller will also work with Miuras Colormetry feature to track water quality, alerting you to the need for water treatment or water softener so you can prevent hard water issues such as scale formation. To help dispel this myth, lets walk through how water treatment works with Miuras compact water tube boilers and explain how Miura monitoring systems identify issues before they become problems. This can be accomplished, in part, by keeping up with scheduled inspections and routine maintenance. This will help you address hard water before it becomes a problem.